MediPlas Reactor

High-performance ozone generator as a component for industrial and medical applications

The MediPlas Reactor is a high-performance ozone generator. Depending on the selected process parameters and the type of gas supplied, the following reactive species are formed in the reactor: Ozone, hydrogen peroxide as well as nitrogen oxides. The exact composition of the medium can be varied according to customer-specific requirements.

It is based on cold atmospheric plasma (KAP) and can be integrated into applications as a component for cleaning, sterilization and disinfection. It was developed for the food, beverage, and pharmaceutical industries. But the principle can also be used in medical technology. To learn more about MediPlas in medical applications click here.

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Applications of the ozone generator

Application examples in video

Use in Cleaning in Place

The cold atmospheric plasma components can be used wherever hygiene is an important consideration. This can be optimized by incorporating ozone into Cleaning in Place (CIP). Instead of the typical six steps, only four steps are required due to the incorporation of ozone.

Cleaning in place is a method for cleaning continuous processes without dismantling the system. The method was originally developed for the food, beverage and pharmaceutical industries. But the principle can also be used in medical technology.
Sterilisation in Place (SIP) is mainly used in pharmaceutical and biological production facilities and serves not only to clean but also to sterilise the system. Usually, sterilisation takes place through superheated steam or with special chemicals. The cleaning or sterilisation cycle can be optimised on site by integrating ozone into the process.

Application in the medical field

The MediPlas system can also be used for disinfection in medical technology. You can find further information on its use in the medical sector on the website of our parent company TDK Electronics: MediPlas landing page

Customised output gases of the gas flow reactor

The MediPlas system does not require additional chemicals or high temperatures, but uses only air (or oxygen) and electricity to produce efficient sterilizing gases.

Input gas → Output gas:

• Oxygen (O₂)→ very high ozone concentration (O₃)
• Dry air (O₂ + N₂) → Ozone; temperature-controlled Nitrogen oxides (NO_x)
• Humid air (O₂ + N₂ + H₂O) → Ozone; temperature-controlled Peroxides and acid

Technology

• High durability; easy integration
• High ozone concentration
• Stable against humidity
• Operates with pure (medical) oxygen to provide high ozone concentrations > 50,000 ppm. High oxygen concentrations can also be provided with pressure swing absorption (PSA).
• High NOx operation for inline fertilization for plants.

Versatile gas flow reactor products

Input → products:

• Oxygen → very high ozone concentration.
• Dry air → ozone; temperature controlled NO_x.
• Humid air → ozone, temperature controlled Peroxides and acid

Technical data of the ozone generator

• Max. input power: 40 W
• W x H x L: 78 x 63 x 78 mm
• Weight: 230 g
• Max. concentration (when supplying dry air): 4.000 ppm O₃
• Max. ozone quantity: 5 g/h

Advantages

• High efficiency
• High ozone concentration
• Compact size
• Easy integration into the unit
• Variable gas flow
• Durable
• Active temperature control
• Made in Germany

Advantages of the MediPlas system for end customers

More information on the MediPlas Reactor can also be found at our parent company TDK Electronics.

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