Plasma all-in-one system for small to medium-sized components
The Plasmacell is a compact stand-alone plasma system that provides a perfect working environment for simple and efficient plasma treatment of your workpiece. By combining and enclosing a high performance plasma device, a high voltage source and a XYZ robot, you get a semi-automated system that meets all safety guidelines.
The Plasmacell is mainly used in research and industrial development, since the treatment process can be reproduced exactly at any time by robot automation. Thus Plasmacell guarantees a constant quality at all times. In addition, a comprehensive software system is pre-installed, which enables the entire process monitoring.
The versatility of the robust cartesian axis system and the reliability of the plasma generator leave nothing to be desired. The coordinated system sets new standards in economy and quality.
Field of applications
- Small series and prototype construction
- Pre-development and development
- Universities, laboratories and research institutes
- In-house sampling
- Automotive sector
- Industrial, reproducible processes
- Cleaning of metal, glass and plastics
- Surface activation and functionalization for optimized wettability
- Plasma-assisted adhesive bonding
- Plasma-induced reduction of metal surfaces
- For small to medium-sized components and batches
- Can be used immediately without installation effort
- Partial automation, only sample mounting is done manually
- Very high work safety
- Operation with or without external gas connection possible
Practical example: University of Innsbruck
The Plasmacell as a complete plasma system can also be adapted to customer-specific requirements. Relyon Plasma GmbH has developed the PlasmaCell P300 with Piezo Radial Source in cooperation with the Research Institute for Textile Chemistry and Textile Physics at the University of Innsbruck for the plasma treatment of roll material and yard goods. This system enables the application of our two proven technologies, Pulsed Atmospheric Arc (PAA®) and Piezoelectric Direct Discharge (PDD®), on continuous substrates such as textile fibers.
Thanks to its modularity, the basic system can be flexibly expanded and is consistently optimised for ergonomics and occupational safety. The well proven plasma system Plasmabrush PB3 is characterized by low weight and compact design of the plasma head. This allows the full dynamic range of motion to be exploited. The efficient high voltage source PS2000 provides the power for all practical requirements. The system is tested and delivered fully installed: Simply plug and play. All options can be easily upgraded.
The closed cell ensures a clean environment. The exhaust air can be cleaned with an optional filter which makes an external suction device obsolete. Also, you can choose an optional completely autonomous compressed air supply as compact and quiet 19 inch rack. This option makes you independent from a compressed air supply.
Operation of the Plasmacell is simple and intuitive. The included Teachbox allows you to program treatment sequences quickly and easily, so that you can save and reaccess them. In addition, the standard version of the Plasmacell is equipped with a touchscreen. Not only can you start and stop the traversing unit, but you can also set, monitor and control your entire process.
By setting the speed and the distance taken by the traversing unit, it is possible to define exactly how long and where the workpiece has to be treated. Additionally, the entire process can be monitored regarding for frequency, power, performance and voltage via the control panel in the software. These two functionalities make it possible to quickly and easily determine the best treatment process for each material and workpiece.
- Work area 300 mm x 300 mm x 200 mm
- Power supply 400 V or 230 V, 50-60 Hz
- Protection classification IP54
- Floor space 700 mm x 1,100 mm (approx. 0.8 m²)
plasmacell on loan unit
Would you like to test the plasmacell for your surface treatment? No problem – our plasmacell is also available on loan. For a rental fee you can test the plasma technology of our device directly at your site in your individual working environment.